OPTIM-AL
XAL4
- Alumina Forming Alloy
- Steam Cracking
Application
Alumina Forming Alloy Developed To Face Coke Formation And Carburization Issues
XAl4 is a nickel-based alloy developed to face coke formation and carburization issues encountered within steam-crackers for ethylene production. Its oxidation and mechanical properties are a result of its specific chemical composition. With its 4% aluminum content, XAl4
develops a uniform, auto-protective and self-healing oxide layer with very high thermal stability suitable for steam crackers service conditions.
Aluminum oxide being much more stable than chromium oxide, alumina forming alloys exhibit much better oxidation and carburization resistance than their chromia forming equivalent. The enhancement of high temperature oxidation resistance contributes to improve carburization and coking resistance.The mechanical properties of this micro-alloyed grade, including creep resistance, have been carefully optimised through balance of chemical composition and overpass the level of standard 35/45 XTM heat-resistant alloy.
Nominal Composition
-
6C Carbon0.4
-
13Al Aluminium3.5
-
28Ni Nickel43
-
24Cr Chromium23
-
Plus
Additions
Physical Properties
| Temperature | Thermal Conductivity (W/m°C) | Thermal Expansion Coefficient (10⁻⁶/K) | Density | Elasticity Modulus (GPa) |
|---|---|---|---|---|
| 20°C | 10.5 | 7.5 g/cm3 | 168 | |
| 800°C | 24 | 17.6 | 121 | |
| 900°C | 25.3 | 18.1 | 112 | |
| 1000°C | 26.7 | 18.6 | 101 | |
| 1100°C | 28.1 | 18.8 | 94 |
Mechanical Properties
| UTS (N/mm²) | 500 |
|---|---|
| Proof Stress 0.2% (N/mm²) | 300 |
| Elongation (%) | 6 |
| Temperature | UTS (N/mm²) | 0.2% (N/mm²) | Elongation (%) |
|---|---|---|---|
| 850°C | 192 | 124 | 50 |
| 950°C | 106 | 89 | 61 |
| 1050°C | 67 | 55 | 61 |
| 1150°C | 40 | 32 | 72 |
| Temp (°C) | 10,000 Hour Life | 100,000 Hour Life | ||
|---|---|---|---|---|
| Minimum | Mean | Minimum | Mean | |
| 900 | 27.5 | 35.0 | 20.8 | 26.2 |
| 950 | 20.2 | 25.4 | 14.4 | 18.1 |
| 1000 | 14.1 | 17.7 | 9.5 | 11.9 |
| 1050 | 9.4 | 11.8 | 5.9 | 7.5 |
| 1100 | 6.0 | 7.6 | 3.5 | 4.5 |
| 1150 | 3.6 | 4.7 | 2.0 | 2.6 |
| 1200 | 2.1 | 2.7 | 1.0 | 1.4 |
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