OPTIM-AL
Ethylene
Advanced Solutions For Reliable Steam Cracker Furnaces
Our ethylene solutions are built around advanced heat-resistant austenitic steels and specialised aluminium-containing alloys engineered for exceptional carburisation resistance. We supply a range of high-temperature nickel alloys, heat-resistant steels, and centrifugally cast materials designed to perform reliably in demanding ethylene cracking environments.
Proven performance up to 1200 °C
High-Temperature Reliability
These materials are proven to operate at temperatures up to 1200 °C inside fired heaters processing heavy hydrocarbons, while maintaining metallurgical stability and dimensional accuracy. Our manufacturing approach, spanning controlled melting, precision casting, machining, and fabrication, has been refined over decades to ensure consistent quality and long service performance in severe operating conditions.
In addition to these capabilities, we supply ethylene cracking coils, ethylene cracking tubes, petrochemical fittings, and small-diameter tubes for use in demanding petrochemical and process industry applications.
Engineering and performance gains
Extended life, higher output, and optimised furnace efficiency
Beyond materials, we provide comprehensive engineering support that includes material selection, welding guidance, in-situ oxidation recommendations, and decoking optimisation for radiant coils. We also work with clients on design modifications that enhance production efficiency and reduce emissions.
Our proprietary alloys, such as OPTIM AL and XAL4, have demonstrated up to a 40% increase in component life, with run-length improvements of up to 2× when processing gas feedstocks. Likewise, our PEP solution has enabled operators to de-bottleneck furnaces and boost plant output without adding new cracking capacity, simply by upgrading coil technology.
High-performance components for steam cracking applications.
Products for the Ethylene Industry
We provide a comprehensive range of high-temperature alloy solutions engineered to support safe, efficient, and reliable operation throughout the ethylene production process. Designed for demanding service conditions, our products combine proven material performance with precision manufacturing to deliver long-term value in steam cracking applications.
- Steam cracking coils, tubes and fittings
- Radiant sections
- Radiant tube harps
- Manifold tubes / assemblies
- Manifold tees
- Elbows
- Wye fittings
- Internally Profiled Tubes
Precision Engineering. Reliable Delivery.
Steam Cracker Solutions
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